An aluminum die casting valve housing for pneumatic systems must keep air passages clean, hold threaded fittings reliably and prevent leakage around ports or sealing faces. Unlike a simple structural housing, a pneumatic valve housing should be reviewed for flow direction, thread quality and internal burr control before tooling starts.

Thread type, effective depth, chamfer and sealing method should be defined clearly. BSP, NPT, metric and customer-specific threads should not be guessed from appearance. If the fitting seals on thread, O-ring or shoulder face, the supplier needs this information before CNC machining.
| Feature | Risk | Recommended control |
|---|---|---|
| Threaded port | Air leakage or fitting failure | Thread gauge and effective depth check |
| Sealing shoulder | O-ring cannot seal consistently | CNC finish and edge control |
| Internal passage | Burrs restrict air flow | Deburring, cleaning and visual check |
| Port alignment | Tube or fitting interference | Inspect from functional datum |
| Surface finish | Coating enters port or thread | Mask or clean ports after finishing |
If the part is pressure-related, the RFQ should state test pressure, medium, holding time and acceptance rule. Sample-only testing and 100 percent testing have different fixture requirements and costs, so the scope should be clear before quotation.
Loose burrs or chips can move into valves, regulators or actuators. Buyers should define cleaning level according to the final system. For sensitive applications, caps or protected packing may be needed after cleaning.
| Check item | Purpose | Evidence |
|---|---|---|
| Thread gauge | Confirms fitting assembly | Gauge record |
| Leak test | Confirms air sealing | Pressure test report |
| Passage cleanliness | Reduces contamination risk | Cleaning confirmation |
| Port position | Controls tube routing | CMM or fixture report |
| Packing | Protects ports and threads | Caps or separated packing photo |
Related product reference: Aluminum Die Casting Multi Port Valve Connector. Related pages: CNC machining die casting parts, dimensional inspection and quality control.
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